Home

GAS METAL ARC (MIG) / FCAW WELDING PROCESSES :

OUR SERVICES

1. GAS METAL ARC (MIG) / FCAW WELDING PROCESSES :

	INTRODUCTION TO MIG PROCESS, IT’S APPLICATION, ADVANTAGES,
	BASIC PRINCIPLE, EQUIPMENT, ACCESSORIES
	PROCEDURE, PARAMETER SELECTION FOR THIN SHEET & PLATE WELDING USING SS
	TYPES OF CONSUMABLES, GAS SELECTION & IT'S APPLICATION.
	PRACTICAL TRAINING ON SCRAP PIECES AND JOBS BOTH IN 1G -1F, 2G-2F, 3G-3F POSITIONS
	VARIABLE PARAMETER ( CURRENT- VOLTAGE – GAS FLOW - STICK OUT- TRAVEL SPEED-POSITIONS) SELECTION – ITS REPERCUSSIONS ,
	ECONOMICS OF THE PROCESS AND AUTOMATION
	INSPECTION OF WELDS,
	DEFECTS & TROUBLE SHOOTING
	FILM ON MIG PROCESS
	SAFETY IN OPERATIONS
	COURSE EVALUATION & SUM-UP

2. GAS TUNGSTEN (TIG) ARC WELDING PROCESS

	INTRODUCTION TO GTAW PROCESS, IT'S APPLICATION, ADVANTAGES.
	BASIC PRINCIPLE, EQUIPMENT DC & ACCESSORIES
	PROCEDURE, PARAMETER SELECTION FOR SHEET WELDING.
	TYPES OF CONSUMABLES, GAS SELECTION & IT'S APPLICATION.
	PRACTICAL TRAINING ON SHEETS AND YOUR JOBS IN I G, 2G, 3G AND FILLETS.
	VARIABLE PARAMETER SELECTION ( CHANGE OF AMPS, ARC GAP, TRAVEL SPEED, PROGRESSION ETC.,) - It's REPERCUSSIONS.
	INSPECTION OF WELDS
	DEFECTS & TROUBLE SHOOTING.
	ECONOMICS OF THE PROCESS.
	FILM ON GTAW PROCESS.
	SAFETY IN OPERATIONS.
	COURSE EVALUATION & SUM-UP.

3. SHIELDED METAL ARC WELDING PROCESS

	INTRODUCTION TO SMAW PROCESS
	IT’S APPLICATION , ADVANTAGES.
	BASIC PRINCIPLE, EQUIPMENT, ACCESSORIES.
	PROCEDURE, PARAMETER SELECTION FOR PLATE WELDING,.
	TYPES OF CONSUMABLES & IT’S APPLICATION AND HANDLING / STORING
	PRACTICAL TRAINING ON PLATES AND JOBS IN 1G / 1F, 2G / 2F, 3G / 3F, 4G / 4F POSITIONS
	VARIABLE (AMPS, ARC GAP, TRAVEL SPEED, PROGRESSION ETC., ) PARAMETER SELECTION - ITS REPERCUSSIONS.
	INSPECTION OF WELDS
	DEFECTS & TROUBLE SHOOTING.
	ECONOMICS OF THE PROCESS.
	FILM ON SMAW PROCESS
	SAFETY IN OPERATIONS.
	COURSE EVALUATION & SUM-UP.

4. WELDING TECHNOLOGY & VISUAL INSPECTION FOR ENGINEERS & MANAGERS

	INTRODUCTION TO VARIOUS WELDING PROCESSES
	BASIC PRINCIPLE, EQUIPMENT, ACCESSORIES
	SELECTION OF CONSUMABLES , ITS APPLICATION .
	PROCEDURES & PARAMETER SELECTIONS
	PRE HEATING –POST HEATING ETC.
	WELD – ABILITY FACTORS - WELDING OF CS, AS, SS, AL, CI ETC.
	WELDING SYMBOLOGY, WELD DESIGN FACTORS ETC.
	BASIC WELDING METALLURGY
	WELDING DEFECTS - ATTRIBUTES & TROUBLE SHOOTING
	BASIC INSPECTION CRITERIA.
	WELDING INSPECTION & WELD TESTING.
	INSPECTION BEFORE / DURING / AFTER WELDING.
	VISUAL , DT & NDT METHODS FOLLOWED.
	FILM ON WELDING INSPECTION,
	PRACTICAL IF REQUIRED.
	COURSE EVALUATION & SUM-UP.

5. GAS WELDING & CUTTING OPERATIONS

	INTRODUCTION TO OXY-FUEL (GAS ) WELDING PROCESS – CUTTING PROCESS
	FUEL GASSES - SUPPORTING GAS AND CONSUMABLES
	BASIC PRINCIPLE, EQUIPMENT, ACCESSORIES
	INTRODUCTION TO WELDING DEFINITION & PROCEDURE
	WELDING FLAMES – THEIR APPLICATIONS
	TYPES OF WELDED JOINTS AND THEIR PREPARATION
	WELDING & CUTTING TECHNIQUES - PRACTICAL ON DAYS
	ECONOMICS OF THE PROCESS.
	INSPECTION OF WELDS
	DEFECTS, DISTORTION - THEIR CAUSES & TROUBLE SHOOTING
	FILM ON WELDING / CUTTING PROCESSES
	SAFETY IN OPERATIONS
	COURSE EVALUATION & SUM-UP

6. PIPE WELDING BY SMAW (6G - UP HILL) PROCESS

	INTRODUCTION TO SMAW ( 6G) PROCESS
	IT’S APPLICATION , ADVANTAGES.
	BASIC PRINCIPLE, EQUIPMENT, ACCESSORIES.
	PROCEDURE, PARAMETER SELECTION WELDING
	TYPES OF CONSUMABLES & IT’S APPLICATION
	PRACTICAL TRAINING ON PIPES - IN 1GR, 2G, 5G AND 6G POSITIONS
	PRODUCTIVITY , ECONOMICS OF THE PROCESS.
	INSPECTION OF WELDS
	DEFECTS & TROUBLE SHOOTING.
	FILM ON 6G –PIPE (SMAW) PROCESS
	SAFETY IN OPERATIONS
	COURSE EVALUATION & SUM-UP

7. RESISTANCE SPOT WELDING PROCESS

	INTRODUCTION TO RESISTANCE WELDING PROCESS, IT’S APPLICATION , ADVANTAGES
	BASIC PRINCIPLE, EQUIPMENT, ACCESSORIES.
	INTRODUCTION TO RESISTANCE SPOT WELDING DEFINITION & PROCEDURE.
	EQUIPMENT , APPLICATION & ADVANTAGES.
	VARIABLES IN RESISTANCE WELDING PROCESS.
	SPOT WELDING OF METALS FERROUS & NON FERROUS .
	SPOT WELDING METHODS, ECONOMICS OF THE PROCESS.
	DEFECTS & TROUBLE SHOOTING.
	SAFETY IN OPERATIONS.
	PRACTICAL.
	COURSE EVALUATION & SUM-UP

8. SUBMERGED ARC WELDING PROCESS

	INTRODUCTION TO SAW PROCESS.
	IT’S APPLICATION , ADVANTAGES.
	BASIC PRINCIPLE, EQUIPMENT, ACCESSORIES.
	PROCEDURE, PARAMETER SELECTION FOR THICK SECTIONS. WELDING .
	TYPES OF CONSUMABLES, FLUX SELECTION & IT’S APPLICATION
	PRACTICAL TRAINING ON PLATES AND JOBS IN 1G / 1F POSITIONS,
	VARIABLE PARAMETER ( CURRENT- VOLTAGE - STICK OUT- TRAVEL SPEED) SELECTION - ITS REPERCUSSIONS.
	PRODUCTIVITY, ECONOMICS OF THE PROCESS.
	INSPECTION OF WELDS
	DEFECTS & TROUBLE SHOOTING.
	SAFETY IN OPERATIONS
	COURSE EVALUATION & SUM-UP